Product 

Hydrophilic coating V2.0 CZTC2300

Release time:2020-07-15


亲水涂层2_副本.png







Shanghai Chongzhan fully automated Hydrophilic Coating Machine is an integrated dip coating and curing machine. IPC precisely controls the product dipping and pulling time and speed. The product has been coated evenly, which maximize the usage effectiveness of the solution and save the coating cost. Fully automated equipment increase the production efficiency, save space and labor costs.







Electrical parameters

Supply voltage

220V

Maximum power

5750W

Working temperature

5-40

environment humidity

0-75% RHNon-condensing

Air pressure

0.5Mpa≤P≤0.7Mpa

Drive

servo motor

Control core host

Advantech Industrial Computer

Main cooling fan

Ball axial fan

Cooling fan air volume

31 m3/min

Size (length, width, height)

1730×820×2500 mm

Vanitation pipe

Outer diameter Ø249 mm

StandardØ250mm hose

Other parameters

UVA spectral range

270-470

Irradiated energy

≥40mW/cm2

Number of light slots

105rows × 2 columns

Fixture distance

80 mm

Coating coverage length

0-450mm

Coating extraction positioning accuracy

±0.5mm

Extraction speed

1-100mm/s

Fixture rotation speed

1-20r/min

Process parameter file storage

unlimit

Material of solution tube group

Medical grade PE

Filter

Medium efficiency / filter can be replaced


Device Description

a.Cooling fan: extraction volume: 31 m3/min, used for cooling of 8UVA lamps and work chamber;

b.Product fixture: The fixture spacing is 80mm, is the safe space to prevent the end of the product from being entangled and collided due to heat or the product’s own curvature during the rotary curing process;

c.HMI:15-inch human computer interface with resolution of 1024 * 768, industrial-grade VGA touch display, used for production staff to operate the equipment, for technician to adjust parameters, as well as for the craftsman;

d.Fixture up-down movement button: It facilitate the manual operation of the the fixture tooling during the parameter adjustment process;

e.UV energy detection interface: used to monitor the UVA lamp energy, this interface can be customized according to the customer's detection instrument;

f.Work  warehouse: the main operation warehouse for hydrophilic coating process;

g.Hydrophilic coating solution chamber: Built-in 24 (12 stations, two components: 12 liquid A, 12 liquid B), medical grade PE solution tube, and supporting motion control assembly;

h.Exposure door: to control exposure time by opening and closing exposure door

i.Lamp group: The lamp curtain is distributed in 5rows × 2columns, which can completely and effectively cover the 960mm coating range;

j.Mirror side UV Reflector: UV light energy reflection efficiency ≥90%

k.Inlet/ filtration: Large area air inlet window is used on the site, stable air flow, and small effect to the product hanging in the working warehouse, and the removable middle/high-efficiency filter is provided to ensure the cleanliness of the inlet air; 


亲水4.png